Process design and scale-up

Reduce risk and accelerate manufacturing innovation with expert process engineering and computational modelling.

From concept to commercialisation

We understand the critical role of process design and scale-up in successful manufacturing innovations.

Our expert teams provide computational modelling, process engineering expertise, and state-of-the-art infrastructure to help you rapidly transition from lab-scale concepts to industrial-scale production.

Leveraging our deep technical capabilities, we optimise process performance, reduce risks, and ensure your innovations are market-ready. 

Two CPI experts at a CPI facility.
Two CPI experts adjusting pipes at a CPI facility.
CPI expert checking a big tank at a CPI facility.

Process design and scale-up

Reduce risk and accelerate manufacturing innovation with expert process engineering and computational modelling.

From concept to commercialisation

We understand the critical role of process design and scale-up in successful manufacturing innovations.

Our expert teams provide computational modelling, process engineering expertise, and state-of-the-art infrastructure to help you rapidly transition from lab-scale concepts to industrial-scale production.

Leveraging our deep technical capabilities, we optimise process performance, reduce risks, and ensure your innovations are market-ready. 

Two CPI experts at a CPI facility.
CPI expert checking a big tank at a CPI facility.

Process design and scale-up

Reduce risk and accelerate manufacturing innovation with expert process engineering and computational modelling.

From concept to commercialisation

We understand the critical role of process design and scale-up in successful manufacturing innovations.

Our expert teams provide computational modelling, process engineering expertise, and state-of-the-art infrastructure to help you rapidly transition from lab-scale concepts to industrial-scale production.

Leveraging our deep technical capabilities, we optimise process performance, reduce risks, and ensure your innovations are market-ready. 

Two CPI experts at a CPI facility.
Two CPI experts adjusting pipes at a CPI facility.
CPI expert checking a big tank at a CPI facility.

What we offer

Our dedicated process engineering and computational modelling teams deliver tailored solutions, streamlining your scale-up journey and ensuring robust commercial outcomes.

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

Technology assessment for scalability

We offer comprehensive technology assessments to ensure your processes are scalable, efficient, and economically viable. 

  • Feasibility studies and risk analysis for informed decision-making. 

  • Identification of scale-up bottlenecks and optimal process technologies. 

  • Guidance on equipment selection and integration. 

Computational modelling and simulation

Advanced computational modelling significantly reduces risks and accelerates process development by providing accurate, predictive simulations. 

  • Computational Fluid Dynamics (CFD) for reactor performance optimisation. 

  • Multiphysics simulations for predictive process insights. 

  • Process analytical technology (PAT) integration for real-time monitoring. 

Process engineering design

Our expert teams deliver robust, scalable engineering solutions tailored for pilot, demonstration, and commercial-scale facilities. 

  • Customised bioreactor and equipment design. 

  • Pilot and demonstration-scale facility design, build, and operation. 

  • Early-stage and concept engineering design packages for commercial scale. 

Economic and life cycle analysis

Our in-depth analyses ensure commercial viability and sustainability throughout your product lifecycle. 

  • Techno-economic analyses (TEA) for cost-effective process design. 

  • Economic viability assessments (EVA) to ensure commercial feasibility. 

  • Lifecycle assessments (LCA) for sustainable manufacturing processes. 

What we offer

Our dedicated process engineering and computational modelling teams deliver tailored solutions, streamlining your scale-up journey and ensuring robust commercial outcomes.

Technology assessment for scalability

We offer comprehensive technology assessments to ensure your processes are scalable, efficient, and economically viable. 

  • Feasibility studies and risk analysis for informed decision-making. 

  • Identification of scale-up bottlenecks and optimal process technologies. 

  • Guidance on equipment selection and integration. 

Computational modelling and simulation

Advanced computational modelling significantly reduces risks and accelerates process development by providing accurate, predictive simulations. 

  • Computational Fluid Dynamics (CFD) for reactor performance optimisation. 

  • Multiphysics simulations for predictive process insights. 

  • Process analytical technology (PAT) integration for real-time monitoring. 

Process engineering design

Our expert teams deliver robust, scalable engineering solutions tailored for pilot, demonstration, and commercial-scale facilities. 

  • Customised bioreactor and equipment design. 

  • Pilot and demonstration-scale facility design, build, and operation. 

  • Early-stage and concept engineering design packages for commercial scale. 

Economic and life cycle analysis

Our in-depth analyses ensure commercial viability and sustainability throughout your product lifecycle. 

  • Techno-economic analyses (TEA) for cost-effective process design. 

  • Economic viability assessments (EVA) to ensure commercial feasibility. 

  • Lifecycle assessments (LCA) for sustainable manufacturing processes. 

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

What we offer

Our dedicated process engineering and computational modelling teams deliver tailored solutions, streamlining your scale-up journey and ensuring robust commercial outcomes.

Technology assessment for scalability

We offer comprehensive technology assessments to ensure your processes are scalable, efficient, and economically viable. 

  • Feasibility studies and risk analysis for informed decision-making. 

  • Identification of scale-up bottlenecks and optimal process technologies. 

  • Guidance on equipment selection and integration. 

Computational modelling and simulation

Advanced computational modelling significantly reduces risks and accelerates process development by providing accurate, predictive simulations. 

  • Computational Fluid Dynamics (CFD) for reactor performance optimisation. 

  • Multiphysics simulations for predictive process insights. 

  • Process analytical technology (PAT) integration for real-time monitoring. 

Process engineering design

Our expert teams deliver robust, scalable engineering solutions tailored for pilot, demonstration, and commercial-scale facilities. 

  • Customised bioreactor and equipment design. 

  • Pilot and demonstration-scale facility design, build, and operation. 

  • Early-stage and concept engineering design packages for commercial scale. 

Economic and life cycle analysis

Our in-depth analyses ensure commercial viability and sustainability throughout your product lifecycle. 

  • Techno-economic analyses (TEA) for cost-effective process design. 

  • Economic viability assessments (EVA) to ensure commercial feasibility. 

  • Lifecycle assessments (LCA) for sustainable manufacturing processes. 

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

What we offer

Our dedicated process engineering and computational modelling teams deliver tailored solutions, streamlining your scale-up journey and ensuring robust commercial outcomes.

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

Technology assessment for scalability

We offer comprehensive technology assessments to ensure your processes are scalable, efficient, and economically viable. 

  • Feasibility studies and risk analysis for informed decision-making. 

  • Identification of scale-up bottlenecks and optimal process technologies. 

  • Guidance on equipment selection and integration. 

Computational modelling and simulation

Advanced computational modelling significantly reduces risks and accelerates process development by providing accurate, predictive simulations. 

  • Computational Fluid Dynamics (CFD) for reactor performance optimisation. 

  • Multiphysics simulations for predictive process insights. 

  • Process analytical technology (PAT) integration for real-time monitoring. 

Process engineering design

Our expert teams deliver robust, scalable engineering solutions tailored for pilot, demonstration, and commercial-scale facilities. 

  • Customised bioreactor and equipment design. 

  • Pilot and demonstration-scale facility design, build, and operation. 

  • Early-stage and concept engineering design packages for commercial scale. 

Economic and life cycle analysis

Our in-depth analyses ensure commercial viability and sustainability throughout your product lifecycle. 

  • Techno-economic analyses (TEA) for cost-effective process design. 

  • Economic viability assessments (EVA) to ensure commercial feasibility. 

  • Lifecycle assessments (LCA) for sustainable manufacturing processes. 

Process design and scale-up

applications

We support effective process design and confident scale-up across diverse technology sectors:

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Proteins and peptides.

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Nutraceuticals.

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Food and feed ingredients.

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Sustainable chemicals and materials.

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Consumer goods and packaging.

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Biobased agri products and advanced materials.

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Valorisation of biobased feedstocks, polymers, metals.

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Reactor design and verification.

Two CPI experts looking and pointing at a screen.
Two CPI experts looking and pointing at a screen.
Two CPI experts looking and pointing at a screen.

How we support you

Our integrated solutions and advanced infrastructure, combined with experienced scientists and technologists, ensure a smooth transition from early-stage development to commercial-scale manufacturing.

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

Optimise and de-risk your bioprocesses 

We help you navigate the complexities of process design, optimising performance and reducing variability. Our comprehensive support spans from proof-of-concept to industrial production, ensuring scalability and commercial viability.

Scale with confidence 

Scaling from laboratory to commercial production involves complexity and risk. We provide access to pilot and demonstration-scale facilities to validate and refine your processes. Our techno-economic analyses and process validation studies de-risk scale-up, ensuring smooth market transition. We also facilitate process transfer to third-party partners or support bespoke equipment design.

Intellectual property development and protection 

We support you in developing and protecting your IP, providing a secure environment and expert guidance. Our teams collaborate closely with you to secure proprietary processes, methods, and technologies, maintaining your competitive market advantage. 

Navigate regulatory and commercial hurdles 

Our experienced team ensures that your processes comply with all relevant regulatory standards, including GMP and for food safety (FSSC 22000 certified). We assist with regulatory submissions, data generation, and compliance frameworks, removing barriers to market entry. 

Facilitate investment and accelerate innovation 

Funding is essential for successful scale-up. We support you in securing public and private investments through grant applications, strategic partnerships, and targeted funding rounds. Leveraging our extensive industry, academic, and governmental networks, we accelerate your journey to market, providing critical insights and resources to boost your innovation’s commercial success. 

How we support you

Our integrated solutions and advanced infrastructure, combined with experienced scientists and technologists, ensure a smooth transition from early-stage development to commercial-scale manufacturing.

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

Optimise and de-risk your bioprocesses 

We help you navigate the complexities of process design, optimising performance and reducing variability. Our comprehensive support spans from proof-of-concept to industrial production, ensuring scalability and commercial viability.

Scale with confidence 

Scaling from laboratory to commercial production involves complexity and risk. We provide access to pilot and demonstration-scale facilities to validate and refine your processes. Our techno-economic analyses and process validation studies de-risk scale-up, ensuring smooth market transition. We also facilitate process transfer to third-party partners or support bespoke equipment design.

Intellectual property development and protection 

We support you in developing and protecting your IP, providing a secure environment and expert guidance. Our teams collaborate closely with you to secure proprietary processes, methods, and technologies, maintaining your competitive market advantage. 

Navigate regulatory and commercial hurdles 

Our experienced team ensures that your processes comply with all relevant regulatory standards, including GMP and for food safety (FSSC 22000 certified). We assist with regulatory submissions, data generation, and compliance frameworks, removing barriers to market entry. 

Facilitate investment and accelerate innovation 

Funding is essential for successful scale-up. We support you in securing public and private investments through grant applications, strategic partnerships, and targeted funding rounds. Leveraging our extensive industry, academic, and governmental networks, we accelerate your journey to market, providing critical insights and resources to boost your innovation’s commercial success. 

How we support you

Our integrated solutions and advanced infrastructure, combined with experienced scientists and technologists, ensure a smooth transition from early-stage development to commercial-scale manufacturing.

Optimise and de-risk your bioprocesses 

We help you navigate the complexities of process design, optimising performance and reducing variability. Our comprehensive support spans from proof-of-concept to industrial production, ensuring scalability and commercial viability.

Scale with confidence 

Scaling from laboratory to commercial production involves complexity and risk. We provide access to pilot and demonstration-scale facilities to validate and refine your processes. Our techno-economic analyses and process validation studies de-risk scale-up, ensuring smooth market transition. We also facilitate process transfer to third-party partners or support bespoke equipment design.

Intellectual property development and protection 

We support you in developing and protecting your IP, providing a secure environment and expert guidance. Our teams collaborate closely with you to secure proprietary processes, methods, and technologies, maintaining your competitive market advantage. 

Navigate regulatory and commercial hurdles 

Our experienced team ensures that your processes comply with all relevant regulatory standards, including GMP and for food safety (FSSC 22000 certified). We assist with regulatory submissions, data generation, and compliance frameworks, removing barriers to market entry. 

Facilitate investment and accelerate innovation 

Funding is essential for successful scale-up. We support you in securing public and private investments through grant applications, strategic partnerships, and targeted funding rounds. Leveraging our extensive industry, academic, and governmental networks, we accelerate your journey to market, providing critical insights and resources to boost your innovation’s commercial success. 

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

How we support you

Our integrated solutions and advanced infrastructure, combined with experienced scientists and technologists, ensure a smooth transition from early-stage development to commercial-scale manufacturing.

Optimise and de-risk your bioprocesses 

We help you navigate the complexities of process design, optimising performance and reducing variability. Our comprehensive support spans from proof-of-concept to industrial production, ensuring scalability and commercial viability.

Scale with confidence 

Scaling from laboratory to commercial production involves complexity and risk. We provide access to pilot and demonstration-scale facilities to validate and refine your processes. Our techno-economic analyses and process validation studies de-risk scale-up, ensuring smooth market transition. We also facilitate process transfer to third-party partners or support bespoke equipment design.

Intellectual property development and protection 

We support you in developing and protecting your IP, providing a secure environment and expert guidance. Our teams collaborate closely with you to secure proprietary processes, methods, and technologies, maintaining your competitive market advantage. 

Navigate regulatory and commercial hurdles 

Our experienced team ensures that your processes comply with all relevant regulatory standards, including GMP and for food safety (FSSC 22000 certified). We assist with regulatory submissions, data generation, and compliance frameworks, removing barriers to market entry. 

Facilitate investment and accelerate innovation 

Funding is essential for successful scale-up. We support you in securing public and private investments through grant applications, strategic partnerships, and targeted funding rounds. Leveraging our extensive industry, academic, and governmental networks, we accelerate your journey to market, providing critical insights and resources to boost your innovation’s commercial success. 

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

We are over 500 world-class innovation experts, scientists and engineers.

We are over 500 world-class innovation experts, scientists and engineers.

We are over 500 world-class innovation experts, scientists and engineers.

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£3 billion of private investment unlocked

R&D projects delivered

Years of experience

Business collaborations

m² of facilities

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Over £220m of innovation assets

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£3 billion of private investment unlocked

R&D projects delivered

Years of experience

Business collaborations

m² of facilities

Icon Name
Icon Name
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Over £220m of innovation assets

Icon Name

£3 billion of private investment unlocked

R&D projects delivered

Years of experience

Business collaborations

m² of facilities

Icon Name
Icon Name
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Over £220m of innovation assets

Trusted by leading organisations

By working with CPI’s unique combination of in-house expertise and capability, we have saved many months of process development and scale-up, accelerating the commercialisation of our product.

Steve Pearson

Chief Operating Officer

,

Azotic

Why choose CPI?

Work with us to defer capital and workforce investments until your product or process is proven at scale.

Advanced engineering design

Bespoke solutions from pilot-scale to full-scale production.

Scalable facilities

Robust infrastructure supporting confident and seamless scale-up.

Modelling and simulation

Cutting-edge computational tools for accurate process predictions.

Economic viability

Detailed techno-economic analyses ensuring commercial feasibility.

Lifecycle sustainability

Environmental assessments for sustainable process design.

Collaborative innovation

Extensive industry and academic networks accelerating market entry.

Get in touch

Let's innovate together

At CPI, we understand that every innovation, manufacturing process, and application is unique. Our flexible engagement model builds custom projects around your goals.

Judith Huggan

Process design and scale-up

Business Development

A headshot of Business Development Manager Judith Huggan.

Get in touch

Let's innovate together

At CPI, we understand that every innovation, manufacturing process, and application is unique. Our flexible engagement model builds custom projects around your goals.

Judith Huggan

Process design and scale-up

Business Development

A headshot of Business Development Manager Judith Huggan.

Get in touch

Let's innovate together

At CPI, we understand that every innovation, manufacturing process, and application is unique. Our flexible engagement model builds custom projects around your goals.

Judith Huggan

Process design and scale-up

Business Development

A headshot of Business Development Manager Judith Huggan.