Bioprocess development

Optimising bioprocesses for efficiency, scalability, and commercial success.

From lab to industrial scale

Successful bioprocess development requires a deep understanding of fermentation, media formulation, and process optimisation. At CPI, we help accelerate your journey from proof-of-concept to commercial-scale production by providing the expertise, facilities, and innovation support needed to optimise and scale your bioprocess. 

Our approach integrates high-throughput experimentation, data-driven process optimisation, and advanced scale-down modelling to help you develop commercially viable, sustainable, and efficient bioprocesses.

Whether microbial, mammalian, or plant-based systems, our tailored solutions enable smooth scale-up, de-risking your development pathway and ensuring a seamless transition to industrial production. 

CPI facility.
CPI expert in a lab.
CPI expert in a blue lab coat monitoring the equipment with a tablet.

Bioprocess development

Optimising bioprocesses for efficiency, scalability, and commercial success.

From lab to industrial scale

Successful bioprocess development requires a deep understanding of fermentation, media formulation, and process optimisation. At CPI, we help accelerate your journey from proof-of-concept to commercial-scale production by providing the expertise, facilities, and innovation support needed to optimise and scale your bioprocess. 

Our approach integrates high-throughput experimentation, data-driven process optimisation, and advanced scale-down modelling to help you develop commercially viable, sustainable, and efficient bioprocesses.

Whether microbial, mammalian, or plant-based systems, our tailored solutions enable smooth scale-up, de-risking your development pathway and ensuring a seamless transition to industrial production. 

CPI facility.
CPI expert in a blue lab coat monitoring the equipment with a tablet.

Bioprocess development

Optimising bioprocesses for efficiency, scalability, and commercial success.

From lab to industrial scale

Successful bioprocess development requires a deep understanding of fermentation, media formulation, and process optimisation. At CPI, we help accelerate your journey from proof-of-concept to commercial-scale production by providing the expertise, facilities, and innovation support needed to optimise and scale your bioprocess. 

Our approach integrates high-throughput experimentation, data-driven process optimisation, and advanced scale-down modelling to help you develop commercially viable, sustainable, and efficient bioprocesses.

Whether microbial, mammalian, or plant-based systems, our tailored solutions enable smooth scale-up, de-risking your development pathway and ensuring a seamless transition to industrial production. 

CPI facility.
CPI expert in a lab.
CPI expert in a blue lab coat monitoring the equipment with a tablet.

What we offer

We specialise in microbial fermentation and tailored bioprocessing solutions for both anaerobic and aerobic systems, supporting a wide range of species, including bacterial, fungal, yeast, algae, mammalian, and plant cells. From scale-down high-throughput studies (1mL to 10L) to larger-scale manufacturing (100L to 10,000L), we ensure efficient bioprocess development for successful scale-up and commercialisation within a single facility.

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

High-throughput bioprocess optimisation

Our upstream development facilities support the creation of robust, scalable bioprocesses, enabling the production of food, feed, AgriTech, and sustainable materials for market testing. CPI’s dedicated scale-down facilities recreate large-scale industrial fermenters in the laboratory, allowing us to study key process variables such as pH, temperature, dissolved oxygen, shear forces, and nutrient gradients while avoiding the high costs of full-scale operations. 

  • High-throughput automated bioreactors (including BioLector and Ambr 250) enable rapid process development and scale-down studies. 

  • Parallel 1L systems provide high-quality data for robust process development. 

Fermentation, cell culture, and molecular farming

Our expertise spans microbial, mammalian, and plant cell culture, allowing us to optimise fermentation conditions and downstream processes to improve reproducibility across multiple biological systems. 

  • Custom bioreactor configurations enhance productivity and process control. 

  • Nutrient delivery and media formulation strategies optimise metabolic activity. 

  • Expertise in sustainable feedstocks, including C1 gases (CO₂, CH₄) for microbial gas fermentations. 

  • Assessment of fermentation vessel configurations including stirred tank, tubular and bag fermenters to deliver the best solution for your product or process. 

  • Assessment of cultivation modes from batch to continuous to optimise process economics. 

Process scale-up and validation

CPI’s infrastructure ensures seamless progression from laboratory development to commercial-scale production, reducing risk and accelerating time to market. 

  • Our Novel Food Innovation Centre supports process development, market sample production and scale-up through 50L, 100L, and 400L food-grade fermentation all within a single location. 

  • Scale-up modelling and computational simulations ensure efficient transition across production scales. 

  • Expertise in biomass fermentation, gas fermentation, and precision fermentation supports a diverse range of industries. 

  • Regulatory adherence (HACCP, FDA, and FSSC 22000) ensures compliance for sustainable food and feed applications. 

Digitalisation and advanced modelling

We integrate digital tools and modelling techniques to enhance process predictability and efficiency, reducing costs and mitigating risks. 

  • Computational fluid dynamics (CFD) optimises bioreactor performance and flow dynamics to ensure process scalability.  

  • Process analytical technology (PAT) ensures real-time monitoring and control. 

  • Digital twin technology enables virtual simulations for scalability and optimisation. 

  • Machine learning-driven process analytics support continuous process improvement. 

What we offer

We specialise in microbial fermentation and tailored bioprocessing solutions for both anaerobic and aerobic systems, supporting a wide range of species, including bacterial, fungal, yeast, algae, mammalian, and plant cells. From scale-down high-throughput studies (1mL to 10L) to larger-scale manufacturing (100L to 10,000L), we ensure efficient bioprocess development for successful scale-up and commercialisation within a single facility.

High-throughput bioprocess optimisation

Our upstream development facilities support the creation of robust, scalable bioprocesses, enabling the production of food, feed, AgriTech, and sustainable materials for market testing. CPI’s dedicated scale-down facilities recreate large-scale industrial fermenters in the laboratory, allowing us to study key process variables such as pH, temperature, dissolved oxygen, shear forces, and nutrient gradients while avoiding the high costs of full-scale operations. 

  • High-throughput automated bioreactors (including BioLector and Ambr 250) enable rapid process development and scale-down studies. 

  • Parallel 1L systems provide high-quality data for robust process development. 

Fermentation, cell culture, and molecular farming

Our expertise spans microbial, mammalian, and plant cell culture, allowing us to optimise fermentation conditions and downstream processes to improve reproducibility across multiple biological systems. 

  • Custom bioreactor configurations enhance productivity and process control. 

  • Nutrient delivery and media formulation strategies optimise metabolic activity. 

  • Expertise in sustainable feedstocks, including C1 gases (CO₂, CH₄) for microbial gas fermentations. 

  • Assessment of fermentation vessel configurations including stirred tank, tubular and bag fermenters to deliver the best solution for your product or process. 

  • Assessment of cultivation modes from batch to continuous to optimise process economics. 

Process scale-up and validation

CPI’s infrastructure ensures seamless progression from laboratory development to commercial-scale production, reducing risk and accelerating time to market. 

  • Our Novel Food Innovation Centre supports process development, market sample production and scale-up through 50L, 100L, and 400L food-grade fermentation all within a single location. 

  • Scale-up modelling and computational simulations ensure efficient transition across production scales. 

  • Expertise in biomass fermentation, gas fermentation, and precision fermentation supports a diverse range of industries. 

  • Regulatory adherence (HACCP, FDA, and FSSC 22000) ensures compliance for sustainable food and feed applications. 

Digitalisation and advanced modelling

We integrate digital tools and modelling techniques to enhance process predictability and efficiency, reducing costs and mitigating risks. 

  • Computational fluid dynamics (CFD) optimises bioreactor performance and flow dynamics to ensure process scalability.  

  • Process analytical technology (PAT) ensures real-time monitoring and control. 

  • Digital twin technology enables virtual simulations for scalability and optimisation. 

  • Machine learning-driven process analytics support continuous process improvement. 

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

What we offer

We specialise in microbial fermentation and tailored bioprocessing solutions for both anaerobic and aerobic systems, supporting a wide range of species, including bacterial, fungal, yeast, algae, mammalian, and plant cells. From scale-down high-throughput studies (1mL to 10L) to larger-scale manufacturing (100L to 10,000L), we ensure efficient bioprocess development for successful scale-up and commercialisation within a single facility.

High-throughput bioprocess optimisation

Our upstream development facilities support the creation of robust, scalable bioprocesses, enabling the production of food, feed, AgriTech, and sustainable materials for market testing. CPI’s dedicated scale-down facilities recreate large-scale industrial fermenters in the laboratory, allowing us to study key process variables such as pH, temperature, dissolved oxygen, shear forces, and nutrient gradients while avoiding the high costs of full-scale operations. 

  • High-throughput automated bioreactors (including BioLector and Ambr 250) enable rapid process development and scale-down studies. 

  • Parallel 1L systems provide high-quality data for robust process development. 

Fermentation, cell culture, and molecular farming

Our expertise spans microbial, mammalian, and plant cell culture, allowing us to optimise fermentation conditions and downstream processes to improve reproducibility across multiple biological systems. 

  • Custom bioreactor configurations enhance productivity and process control. 

  • Nutrient delivery and media formulation strategies optimise metabolic activity. 

  • Expertise in sustainable feedstocks, including C1 gases (CO₂, CH₄) for microbial gas fermentations. 

  • Assessment of fermentation vessel configurations including stirred tank, tubular and bag fermenters to deliver the best solution for your product or process. 

  • Assessment of cultivation modes from batch to continuous to optimise process economics. 

Process scale-up and validation

CPI’s infrastructure ensures seamless progression from laboratory development to commercial-scale production, reducing risk and accelerating time to market. 

  • Our Novel Food Innovation Centre supports process development, market sample production and scale-up through 50L, 100L, and 400L food-grade fermentation all within a single location. 

  • Scale-up modelling and computational simulations ensure efficient transition across production scales. 

  • Expertise in biomass fermentation, gas fermentation, and precision fermentation supports a diverse range of industries. 

  • Regulatory adherence (HACCP, FDA, and FSSC 22000) ensures compliance for sustainable food and feed applications. 

Digitalisation and advanced modelling

We integrate digital tools and modelling techniques to enhance process predictability and efficiency, reducing costs and mitigating risks. 

  • Computational fluid dynamics (CFD) optimises bioreactor performance and flow dynamics to ensure process scalability.  

  • Process analytical technology (PAT) ensures real-time monitoring and control. 

  • Digital twin technology enables virtual simulations for scalability and optimisation. 

  • Machine learning-driven process analytics support continuous process improvement. 

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

What we offer

We specialise in microbial fermentation and tailored bioprocessing solutions for both anaerobic and aerobic systems, supporting a wide range of species, including bacterial, fungal, yeast, algae, mammalian, and plant cells. From scale-down high-throughput studies (1mL to 10L) to larger-scale manufacturing (100L to 10,000L), we ensure efficient bioprocess development for successful scale-up and commercialisation within a single facility.

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

High-throughput bioprocess optimisation

Our upstream development facilities support the creation of robust, scalable bioprocesses, enabling the production of food, feed, AgriTech, and sustainable materials for market testing. CPI’s dedicated scale-down facilities recreate large-scale industrial fermenters in the laboratory, allowing us to study key process variables such as pH, temperature, dissolved oxygen, shear forces, and nutrient gradients while avoiding the high costs of full-scale operations. 

  • High-throughput automated bioreactors (including BioLector and Ambr 250) enable rapid process development and scale-down studies. 

  • Parallel 1L systems provide high-quality data for robust process development. 

Fermentation, cell culture, and molecular farming

Our expertise spans microbial, mammalian, and plant cell culture, allowing us to optimise fermentation conditions and downstream processes to improve reproducibility across multiple biological systems. 

  • Custom bioreactor configurations enhance productivity and process control. 

  • Nutrient delivery and media formulation strategies optimise metabolic activity. 

  • Expertise in sustainable feedstocks, including C1 gases (CO₂, CH₄) for microbial gas fermentations. 

  • Assessment of fermentation vessel configurations including stirred tank, tubular and bag fermenters to deliver the best solution for your product or process. 

  • Assessment of cultivation modes from batch to continuous to optimise process economics. 

Process scale-up and validation

CPI’s infrastructure ensures seamless progression from laboratory development to commercial-scale production, reducing risk and accelerating time to market. 

  • Our Novel Food Innovation Centre supports process development, market sample production and scale-up through 50L, 100L, and 400L food-grade fermentation all within a single location. 

  • Scale-up modelling and computational simulations ensure efficient transition across production scales. 

  • Expertise in biomass fermentation, gas fermentation, and precision fermentation supports a diverse range of industries. 

  • Regulatory adherence (HACCP, FDA, and FSSC 22000) ensures compliance for sustainable food and feed applications. 

Digitalisation and advanced modelling

We integrate digital tools and modelling techniques to enhance process predictability and efficiency, reducing costs and mitigating risks. 

  • Computational fluid dynamics (CFD) optimises bioreactor performance and flow dynamics to ensure process scalability.  

  • Process analytical technology (PAT) ensures real-time monitoring and control. 

  • Digital twin technology enables virtual simulations for scalability and optimisation. 

  • Machine learning-driven process analytics support continuous process improvement. 

Bioprocess development

applications

We support various sectors in developing and optimising bioprocesses for commercial success.

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Alternative proteins.

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Functional ingredients.

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Functional food and beverages.

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Nutraceuticals.

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Biopesticides, biostimulants and biofertilisers.

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Sustainable chemicals and materials.

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Cosmetic and personal care ingredients.

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Enzymes for biocatalytic processes.

CPI expert at a fermentation facility.
CPI expert at a fermentation facility.
CPI expert at a fermentation facility.

How we support you

At CPI, we offer access to industry-relevant scale-up infrastructure and industry-experienced scientists and technologists, ensuring a smooth transition from early-stage development to commercial-scale manufacturing.

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

Optimise and de-risk your bioprocesses

We help you navigate the complexities of bioprocess development, optimising performance and reducing variability. Our expertise spans from proof-of-concept to industrial production, ensuring that your process is scalable and commercially viable. 

Scale with confidence

Moving from lab-scale to full-scale production can be complex. We provide access to pilot and demonstration-scale facilities, allowing you to validate and refine your bioprocess before commercial-scale investment. Our techno-economic analyses and process validation studies help de-risk scale-up, ensuring a smooth transition to market. We can also facilitate the transfer your process to third-party partners or support the design of your own bespoke reactor systems. 

Intellectual property development and protection

We help you to develop and secure your own IP by providing an established environment for innovation. Our expert teams work closely with you to develop your proprietary processes and innovations, helping you maintain a competitive edge in the market. 

Navigate regulatory and commercial hurdles

We ensure that your bioprocess aligns with industry standards for safety, efficacy, and sustainability. Our experience in compliance frameworks, from GMP to food-grade certification, and our support with data generation for regulatory dossier submission processes, guarantees that you’ll meet regulatory requirements, reducing barriers to market entry. 

Facilitate investment and accelerate innovation

Access to funding is critical for scaling up innovations. We support you in securing public and private investment through grant applications, private funding rounds, and strategic partnerships that drive long-term growth. By collaborating with industry, academia, and government, we provide access to funding opportunities, expertise, and market insights to accelerate your innovation journey. Whether you need investment, market strategy refinement, or enhanced process efficiency, CPI is your trusted partner in bioprocess development. 

How we support you

At CPI, we offer access to industry-relevant scale-up infrastructure and industry-experienced scientists and technologists, ensuring a smooth transition from early-stage development to commercial-scale manufacturing.

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

Optimise and de-risk your bioprocesses

We help you navigate the complexities of bioprocess development, optimising performance and reducing variability. Our expertise spans from proof-of-concept to industrial production, ensuring that your process is scalable and commercially viable. 

Scale with confidence

Moving from lab-scale to full-scale production can be complex. We provide access to pilot and demonstration-scale facilities, allowing you to validate and refine your bioprocess before commercial-scale investment. Our techno-economic analyses and process validation studies help de-risk scale-up, ensuring a smooth transition to market. We can also facilitate the transfer your process to third-party partners or support the design of your own bespoke reactor systems. 

Intellectual property development and protection

We help you to develop and secure your own IP by providing an established environment for innovation. Our expert teams work closely with you to develop your proprietary processes and innovations, helping you maintain a competitive edge in the market. 

Navigate regulatory and commercial hurdles

We ensure that your bioprocess aligns with industry standards for safety, efficacy, and sustainability. Our experience in compliance frameworks, from GMP to food-grade certification, and our support with data generation for regulatory dossier submission processes, guarantees that you’ll meet regulatory requirements, reducing barriers to market entry. 

Facilitate investment and accelerate innovation

Access to funding is critical for scaling up innovations. We support you in securing public and private investment through grant applications, private funding rounds, and strategic partnerships that drive long-term growth. By collaborating with industry, academia, and government, we provide access to funding opportunities, expertise, and market insights to accelerate your innovation journey. Whether you need investment, market strategy refinement, or enhanced process efficiency, CPI is your trusted partner in bioprocess development. 

How we support you

At CPI, we offer access to industry-relevant scale-up infrastructure and industry-experienced scientists and technologists, ensuring a smooth transition from early-stage development to commercial-scale manufacturing.

Optimise and de-risk your bioprocesses

We help you navigate the complexities of bioprocess development, optimising performance and reducing variability. Our expertise spans from proof-of-concept to industrial production, ensuring that your process is scalable and commercially viable. 

Scale with confidence

Moving from lab-scale to full-scale production can be complex. We provide access to pilot and demonstration-scale facilities, allowing you to validate and refine your bioprocess before commercial-scale investment. Our techno-economic analyses and process validation studies help de-risk scale-up, ensuring a smooth transition to market. We can also facilitate the transfer your process to third-party partners or support the design of your own bespoke reactor systems. 

Intellectual property development and protection

We help you to develop and secure your own IP by providing an established environment for innovation. Our expert teams work closely with you to develop your proprietary processes and innovations, helping you maintain a competitive edge in the market. 

Navigate regulatory and commercial hurdles

We ensure that your bioprocess aligns with industry standards for safety, efficacy, and sustainability. Our experience in compliance frameworks, from GMP to food-grade certification, and our support with data generation for regulatory dossier submission processes, guarantees that you’ll meet regulatory requirements, reducing barriers to market entry. 

Facilitate investment and accelerate innovation

Access to funding is critical for scaling up innovations. We support you in securing public and private investment through grant applications, private funding rounds, and strategic partnerships that drive long-term growth. By collaborating with industry, academia, and government, we provide access to funding opportunities, expertise, and market insights to accelerate your innovation journey. Whether you need investment, market strategy refinement, or enhanced process efficiency, CPI is your trusted partner in bioprocess development. 

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

How we support you

At CPI, we offer access to industry-relevant scale-up infrastructure and industry-experienced scientists and technologists, ensuring a smooth transition from early-stage development to commercial-scale manufacturing.

Optimise and de-risk your bioprocesses

We help you navigate the complexities of bioprocess development, optimising performance and reducing variability. Our expertise spans from proof-of-concept to industrial production, ensuring that your process is scalable and commercially viable. 

Scale with confidence

Moving from lab-scale to full-scale production can be complex. We provide access to pilot and demonstration-scale facilities, allowing you to validate and refine your bioprocess before commercial-scale investment. Our techno-economic analyses and process validation studies help de-risk scale-up, ensuring a smooth transition to market. We can also facilitate the transfer your process to third-party partners or support the design of your own bespoke reactor systems. 

Intellectual property development and protection

We help you to develop and secure your own IP by providing an established environment for innovation. Our expert teams work closely with you to develop your proprietary processes and innovations, helping you maintain a competitive edge in the market. 

Navigate regulatory and commercial hurdles

We ensure that your bioprocess aligns with industry standards for safety, efficacy, and sustainability. Our experience in compliance frameworks, from GMP to food-grade certification, and our support with data generation for regulatory dossier submission processes, guarantees that you’ll meet regulatory requirements, reducing barriers to market entry. 

Facilitate investment and accelerate innovation

Access to funding is critical for scaling up innovations. We support you in securing public and private investment through grant applications, private funding rounds, and strategic partnerships that drive long-term growth. By collaborating with industry, academia, and government, we provide access to funding opportunities, expertise, and market insights to accelerate your innovation journey. Whether you need investment, market strategy refinement, or enhanced process efficiency, CPI is your trusted partner in bioprocess development. 

Can't find what you're looking for?

With over 500 experts we are here to help.

500+

We are over 500 world-class innovation experts, scientists and engineers.

We are over 500 world-class innovation experts, scientists and engineers.

We are over 500 world-class innovation experts, scientists and engineers.

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£3 billion of private investment unlocked

R&D projects delivered

Years of experience

Business collaborations

m² of facilities

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Over £220m of innovation assets

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£3 billion of private investment unlocked

R&D projects delivered

Years of experience

Business collaborations

m² of facilities

Icon Name
Icon Name
Icon Name

Over £220m of innovation assets

Icon Name

£3 billion of private investment unlocked

R&D projects delivered

Years of experience

Business collaborations

m² of facilities

Icon Name
Icon Name
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Over £220m of innovation assets

Trusted by leading organisations

By working with CPI’s unique combination of in-house expertise and capability, we have saved many months of process development and scale-up, accelerating the commercialisation of our product.

Steve Pearson

Chief Operating Officer

,

Azotic

Why choose CPI?

Work with us to defer capital and workforce investments until your product or process is proven at scale.

High-throughput capability

Accelerated bioprocess development using state-of-the-art automated systems.

End-to-end scale-up

Pilot to commercial-scale facilities supporting confident process transitions.

Precision optimisation

Tailored process solutions for microbial, plant, and mammalian cell systems.

Comprehensive infrastructure

Food-grade facilities ensuring compliance and quality for commercial products.

Experienced scientists

Dedicated bioprocess experts with extensive industrial experience.

Robust IP and regulatory guidance

Comprehensive support to protect innovations and streamline regulatory pathways.

Get in touch

Let's innovate together

At CPI, we understand that every innovation, manufacturing process, and application is unique. Our flexible engagement model builds custom projects around your goals.

Stephen Oyston

Bioprocess development

Business Development

Get in touch

Let's innovate together

At CPI, we understand that every innovation, manufacturing process, and application is unique. Our flexible engagement model builds custom projects around your goals.

Stephen Oyston

Bioprocess development

Business Development

Get in touch

Let's innovate together

At CPI, we understand that every innovation, manufacturing process, and application is unique. Our flexible engagement model builds custom projects around your goals.

Stephen Oyston

Bioprocess development

Business Development